CC BY 4.0 · Eur J Dent 2025; 19(01): 227-239
DOI: 10.1055/s-0044-1787700
Original Article

Color Characteristics of High Yttrium Oxide–Doped Monochrome and Multilayer Partially Stabilized Zirconia upon Different Sintering Parameters

1   Department of Prosthodontics, Faculty of Dentistry, Khon Kaen University, Khon Kaen, Thailand
,
2   Department of Preventive Dentistry, Division of Pediatric Dentistry, Faculty of Dentistry, Khon Kaen University, Khon Kaen, Thailand
,
Chutikarn Jaralpong
3   Division of Biomaterials and Prosthodontics Research, Faculty of Dentistry, Khon Kaen University, Khon Kaen, Thailand
› Institutsangaben

Funding This study was supported by a grant from the Royal Thai Government (grant number RTG02062563).
 

Abstract

Objectives Sintering influences the optical properties of zirconia. This study examined the effect of altering sintering temperature and time of monochrome (Mo) and multilayer (Mu) 5 mol% yttria-partially stabilized zirconia (5Y-PSZ) on color characteristics.

Materials and Methods Three hundred specimens (width × length × thickness = 10 × 20 × 2 mm) were prepared from Mo and Mu (with cervical [C], middle [M], and incisal [I] region) 5Y-PSZ and randomly sintered at decreasing (Td: 1,450°C), regular (Tr: 1,500°C), and increasing (TI: 1,550°C) sintering temperature, with extremely short (He: 10 minutes), ultrashort (Hu: 15 minutes), short (Hs: 30 minutes), and regular (Hr: 135 minutes) sintering time (n = 15/group). Color appearance (EW ), translucency parameter (TP), contrast ratio (CR), opalescence parameter (OP), and color appearance difference (∆E diff) were evaluated in the CIE L*a*b* system. Microstructures were evaluated by scanning electron microscope (SEM) and X-ray diffractometer (XRD).

Statistical Analysis Analysis of variance (ANOVA) and Bonferroni comparisons were determined for significant differences (p < 0.05).

Results Significant differences in color parameters upon zirconia type, sintering temperature, and sintering time, and their interactions were indicated (p < 0.05). Increasing sintering temperature and extended sintered time resulted in larger grain, reduced tetragonal-to-monoclinic phase transformation, and significantly increased the TP and OP, but decreased the CR and ∆E diff (p < 0.05). Decreasing sintering temperature and time led to clinically unacceptable color appearance.

Conclusion Mo was found to be more translucent than Mu. To achieve the most favorable optical properties, increasing sintering temperature and extending sintering time are recommended. Decreasing sintering temperature is not suggested. However, shortened sintering time is feasible, but it needs sintering with increasing sintering temperature to achieve a promising color appearance.


#

Introduction

The progression of digital dentistry has been increasingly using a diversity of ceramic materials in restorative dentistry due to their ability to simulate natural tooth color, biocompatibility, and resistance to fracture.[1] Still, the ability to mask undesirable color from the underneath structure and fracture resistance are limited for extensive ceramic reconstructions.[2] Several ceramic materials have been improved in aesthetic requirement as well as the durability to function as the long-span fixed prosthesis. Zirconia is considered an attractive ceramic owing to its proximity to the color of the human natural tooth, remarkable fracture resistance, high corrosion resistance, minute thermal conductivity, and relatively stable dimension.[3] Zirconia has been progressively used in restorative dentistry as a substructure for ceramic veneering restoration, partial or full coverage restoration, and full arch fixed prostheses. It naturally occurs in the polymorphic crystalline structures: monoclinic (m), tetragonal (t), and cubic (c) phases. The monoclinic crystal structure appears at normal room temperature (RT), then converts to the tetragonal crystal structure at 1,170°C. Upon reaching 2,370°C, the change from the tetragonal to cubic crystal structure happens, and stays in the cubic phase until reaching the melting point at 2,680°C.[4] The t and c phases of zirconia become stable at RT via the integration of some dopants, for instance, yttrium oxide (Y2O3), or cerium oxide (CeO2). Yttrium oxide (Y2O3) at 3 mol% has been primarily used as an oxide stabilizer of zirconia in dentistry for developing yttria-stabilized tetragonal zirconia polycrystals (Y-TZP) and holds notable strength above other dental ceramics.[5] Upon being stimulated with stress, heat, or humidity, the phase of 3 mol% yttria-partially stabilized zirconia (3Y-TZP) could shift from the t to m phase, causing 4 to 5% microstructural enlargement.[6] The volumetric alteration provokes compressive stress to resist crack propagation, recognized as “transformation toughening,” which provides peculiar strength for zirconia.[7] The 3Y-TZP is fairly opaque because it comprises entirely distinctive crystalline structures with dissimilar refractive indices, causing extreme light scattering and dispersed reflection more than glass-based ceramics.[2] It was principally used as a substructure to support veneering porcelain to achieve a durable and aesthetic translucency restoration. However, the occurrences of porcelain delamination and chipping were broadly described.[8] [9] This consequently steers the launch of monolithic 3Y-TZP to fabricate a stronger restoration at a reduced thickness of 0.5 to 0.75 mm, in comparison to ceramic veneered zirconia and other ceramic materials.[10] [11] Yet, the traditional first-generation monolithic 3Y-TZP possessed minimal translucence. The rising sintering temperature of the traditional monolithic zirconia was capable of inducing a larger grain size, permitting better light transmission, hence pretty enriching translucence, but then diminishing the strength.[1] [12] [13] [14] [15] The following second-generation monolithic translucence zirconia was improved by reducing the quantity and particle size of aluminum oxide (Al2O3). Once sintering, the Al2O3 particles were reorganized and colonized along the grain boundaries. This enabled the reduction of light scattering from Al2O3 particles and promoted more transmission of light throughout the zirconia grain, thus providing more translucence, nevertheless less translucence than glass-based ceramics. Lately, 5 mol% yttria-partially stabilized zirconia (5Y-PSZ) was commenced, which comprised 40 to 50% of c phase and reduced other phases to a degree of high-translucence zirconia.[16] [17] The c phase employed a larger volume and developed extreme isotropic structure that presented a lesser amount of light scattered effect at the grain boundary, thus providing further translucency. Contemporary 5Y-PSZ was launched in a layered configuration that imitated the natural tooth color scheme from the cervical to incisal zones, whereas the monochrome pattern comprised solitary mono shade.[11]

Color characteristics, comprising color perception, translucence, contrast, and opalescence, are the prime concerns in the selection of ceramics for aesthetic restoration.[18] Regarding color perception, the color appearance difference (∆E diff) is used to determine the degree of perception of color difference. The amount of ∆E diff < 3 signified “clinically indifferent,” ∆E diff = 3–5 signified “clinically acceptable,” and ∆E diff > 5 signified “clinically unacceptable” appearance.[19] Translucence was defined through the amount of optical transmission throughout the material. This circumstance exists in between the opaqueness and transparency of the material. The more the optical transmission, the superior the translucence.[20] The optical characteristics are considered in terms of translucency parameter (TP), contrast ratio (CR), and opalescence parameter (OP).[15] The superior translucence material would exhibit a greater TP but lower CR value because these parameters are adversely correlated.[10] The dimensions of grains, crystalline microstructures, coloring pigments, and porosities were stated to influence the light path.[15] The restoration would look blueish once light is redirected from it and display an orange illusion as light transmits throughout. This occurrence is recognized as opalescence, which creates the restoration closely imitating the lifelike human enamel that has OP in the range of 19.8 to 27.6.[21]

Several attempts have been made to improve the color characteristics of zirconia restoration through alteration of the sintered parameters, variation in the alumina composition, and change in the quantity of Y2O3.[10] A decrease in sintering temperature and sintering time exaggerated crystalline progression, density of the material, and pore size.[4] [18] [22] Increasing the sintering temperature enhanced translucency of monolithic zirconia.[1] However, increasing the sintering temperature beyond 1,600°C is not suggested owing to the decrease in flexure strength.[10] Lengthening the sintering time of 3Y-TZP notably progresses optical parameters through amplification of grain and ultimately initiates the t to m phase transformation.[18] Speedy cooling of 3Y-TZP expedites the greater grain size, together with shifting of t to m phase rendering better translucence while decreasing flexure strength.[4] [22] The procedure in lessening plus relocation of alumina particles to the grain boundary enabled enhancing of translucence as well as strength.[16] Increasing Y2O3 to approximately 5 mol% to become 5Y-PSZ increases the c phase by up to 40 to 50%.[3] The cubic configurations occupy a larger volume, and then produce a further isotropic structure to lessen the scattering of light at grain boundaries, and consistently allow light to pass through, thus causing superior translucence zirconia.[16] Nevertheless, a high concentration of Y2O3 demonstrates less capability of transformation toughening, thus sacrificing flexure strength and toughness.[3] [11]

Fabrication of the zirconia restorations is generally performed via a milling process using a partial sinter blank and then sintered at 1,400°C for almost 7 to 12 hours to obtain a mature zirconia, which is a time-consuming process, and usually needs the designed restoration around 20 to 25% to compensate for shrinkage upon sintering.[14] Most clinicians prefer rapid sintering to obtain efficient production at cost-effectiveness.[10] Sintering parameters are commonly adjusted to achieve better restoration. Currently, multilayer monolithic zirconia has been produced with the incorporation of some pigment added among layers to imitate the gradually colored alteration of human teeth.[6] Likewise, several reports indicated the impact of coloring pigmentation on microstructure, color parameters,[6] [20] [23] and strength.[3] [11] [24] [25]

Sintering parameters are commonly adjusted to achieve better color characteristics of the restoration. Preceding studies examined the influence of heating speed, sintered time, and temperature on flexure strength and translucency of monochrome monolithic zirconia.[16] [18] [26] [27] [28] However, there is a shortage of studies on the impact of modifying sintered parameters on Mo and Mu 5Y-PSZ. Hence, this study intended to assess the color characteristics of Mo and Mu 5Y-PSZ once altering sintering temperatures and times. It was hypothesized that changing the sintering temperature and time would not affect the color characteristics of Mo and Mu 5Y-PSZ.


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Materials and Methods

This in vitro study was carried out based on the estimated sample size from the statistical data in Sailer et al[9] using G*power 3.1 software (Heinrich-Heine-Universität, Düsseldorf, Germany) with 90% power of the test, and α error = 0.05 as shown in [equation (1)], which resulted in 15 samples per group.

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where Zα  = standard normal deviation = 1.96 (α error = 0.05), Zβ  = standard normal deviation = 1.28 (β error = 0.1), µ 1µ 2 = mean difference between groups = 0.8, and s = standard deviation (s 1 = 2.3, s 2 = 1.5).

Preparation Zirconia Specimens

Three hundred 5Y-PSZ specimens were initially prepared from presintered monochrome (Mo: Cercon xt, Dentsply Sirona, Charlotte, NC, United States) and multilayer (Mu: Cercon xt ML, Dentsply Sirona) blocks, shade A2 as shown in [Table 1]. The diamond-impregnated disk (Mecatome T180, Presi, Eybens, France) was utilized in preparing specimens at a bigger dimension (width, length, and thickness of 12.5, 25, 2.5 mm, respectively) to compensate for contraction upon sintering, then ground flat with SiC abrasive (grit no. 1200) and afterward smoothed with 1-µm diamond suspended liquid in a polishing machine (Ecomet 3, Buehler, Lake Bluff, IL, United States). The specimens were ultrasonically cleaned for 10 minutes in a cleansing apparatus (Vitasonic II, Vita Zahnfabrik, Bad Säckingen, Germany) and finally dried up for 60 minutes at RT. Each zirconia sample was unintentionally assigned to 10 groups (n = 15) according to the difference in sintering times (regular [Hr: 135 minutes], short [Hs: 30 minutes], ultrashort [Hu: 15 minutes], and extremely short [He: 10 minutes]), and the difference in sintering temperatures (regular [Tr: 1,500°C], decreasing [Td: 1,450°C], and increasing [Ti: 1,550°C]). The manufacturer sintering parameter at Hr and Tr was used as a reference. The process of sintering was accomplished in a furnace (inFire HTC, Dentsply Sirona) upon the heating rate of 22°C/min till 880°C and further heating at 11°C/min till reaching the final temperature, and then cooled down to RT at a rate of 35°C/min. The mature samples (width, length, and thickness of 10, 20, and 2 mm, respectively) were kept for 24 hours at RT before testing.

Table 1

(A) Material, batch number, and composition (wt%) of monochrome (Mo) and incisal (I), middle (M), and cervical layer (C) of multilayer (MU) 5 mol% yttria-partially stabilized zirconia (5Y-PSZ) used in this study and (B) list of word/phrase abbreviations (Abv.)

A. Material, batch number, and composition (wt%) of 5Y-PSZ

Material

Batch no.

Layer

Composition (wt%)

Zr

Y

O

Hf

Al

Si

Fe

Ca

Na

K

Other

Cercon xt

18040682

Mo

74.86

7.57

15.01

2.24

0.15

0.02

0.12

0.03

0

0

0

Cercon xt ML

18041981, 18042302

MuI

72.24

7.50

18.00

1.88

0.18

0.02

0.09

0.03

0.04

0.01

0.01

MuM

73.45

7.54

16.71

1.94

0.18

0.04

0.07

0.03

0.02

0.01

0.01

MuC

74.66

7.58

15.43

1.99

0.19

0.06

0.06

0.03

0

0

0

B. List of abbreviations (Abv.)

Word/phrase

Abv.

Word/phrase

Abv.

Word/phrase

Abv.

Monochrome

Mo

Color appearance

E

Tetragonal phase

t-

Multilayer

Mu

Translucency parameter

TP

Monoclinic phase

m-

Regular sintering time

Hr

Contrast ratio

CR

Cubic phase

c-

Short sintering time

Hs

Opalescence parameter

OP

Black background

B

Ultrashort sintering time

Hu

Color appearance difference

ΔE diff

White background

W

Extremely short sintering time

He

Lightness

L*

Incisal region

I

Regular sintering temperature

Tr

Red-green

a*

Middle region

M

Decreasing sintering temperature

Td

Yellow-blue

b*

Cervical region

C

Increasing sintering temperature

Ti

Perception threshold

PT

Acceptable threshold

AT


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Determination Color Parameters

Color spectroscopy (ColorQuest XE, Hunter, Reston, VA, United States) was utilized to quantify the optical parameters of Mo 5Y-PSZ and at the incisal (I), middle (M), and cervical (C) regions of Mu 5Y-PSZ specimens. A D65 light with 100% ultraviolet (UV) at 380- to 780-nm wavelength, illuminated through an aperture of 4 mm in diameter, with a 10% observation angle was used to determine the color parameters in the Commission Internationale de l'Eclairage (CIEL*a*b*) system. The standard white tile (L* = 96.7, a* = 0.1, b* = 0.2) was utilized for machine calibration before experimentation. A transparent jig was equipped to the specimen for accurate positioning of the measuring location. The values L*, a*, and b* were then computed for color appearance (Ew ), color appearance difference (∆E diff), TP, CR, and OP. The Ew was achieved from the lightness (L*W ), the red-green (a*W ), and the yellow-blue (b*W ) coordinates of the specimens on a white background (w) as [equation (2)]. The color appearances for both Mo and Mu that sintered at regular sintering time (Hr, 135 minutes) and temperature (Tr, 1500°C) were used as a reference. The ∆E diff was achieved through the difference of L*W , a*W , b*W coordinates of the specimens between the varied (v) and regular (r) sintering parameters according to [equation (3)].[15] [18] [22] [29]

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The TP was computed from the difference between color determinants upon black [(B), L* = 10.4, a* = 0.4, b* = 0.6)] and white [(W), L* = 96.7, a* = 0.1, b* = 0.2)] backgrounds, according to [equation (4)].[15] [29]

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The CR was computed using [equations (5)] and [(6)].[15] [29] The CR ranged from 0 (transparent) to 1 (absolutely opaque) and was computed from the luminance (Y) belonging to tristimulus color space/XYZ as determined upon a black background (YB ) and white background (Yw ), while Yn is equal to 100.

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The OP was computed according to [equation (7)].[15] [29]

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Evaluation the Microstructure

The samples in every group were simply randomized for microscopic surface examination. The sample was cleansed in purified water, followed by acetone, and then coated with Au-Pd in a sputtering machine (Emitech K500X, Ashford, UK) at 10-mA current, under 130 mTorr vacua, for 3 minutes. The surface characteristics and crystalline structure were evaluated with a scanning electron microscope (SEM; Hitachi, Osaka, Japan) and energy dispersive spectroscopy (EDS; Oxford, Oxfordshire, UK).


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Evaluation the Crystalline Structure

The crystal structure of zirconia samples was evaluated in an X-ray diffractometer (XRD, PANalytical, Empyrean, Almelo, The Netherlands) with Cu-k-α ray scanning from a diffraction angle (2θ) of 25 to 55 degrees for a 2-second interval with a 0.02 step size. The crystalline phase was evaluated by crossing with the Powder Diffraction File (PDF) from the Joint Committee of Powder Diffraction Standard (JCPDS). The peaks found from the PDF-JCPDC nos. 42–1164, 49–1642, and 37–1484 corresponding to the c, t, and m phases were analyzed. The relative intensities of peaks for the m phase (Im ), t phase (It ), and c phase (Ic ) were analyzed by the X'Pert Plus software (Philips, Almelo, The Netherlands). The calculation was performed upon matching a pseudo-Voigt distribution to the courtesy peak and considering the area beneath the curve. Considering the influence of yttria on the lattice parameters, the corrected factor of 1.311 was used to calibrate the nonlinear curve of assimilated intensity ratios against volume fraction. The Garvie–Nicholson formula was applied for calculating the proportion of m phase (Xm ), t phase (Xt ), and c phase (Xc ) as [equations 8], [9], [10], respectively.[5]

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Statistical Analysis

An analysis of variance (ANOVA) and post hoc Bonferroni multiple comparisons were clarified for the significant effect of altering sintered temperature and time on color parameters of Mo and Mu 5Y-PSZ using statistics software (SPSS V.20, SPSS Inc, Chicago, IL, United States), and justified for statistical significance at 95% confidence interval. Microstructures including grain size and crystalline composition were descriptively determined.


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#

Results

The mean and standard deviation (SD) of color parameters (EW , TP, CR, OP, and ΔE diff) of Mo and Mu 5Y-PSZ are presented in [Table 2] and [Fig. 1]. ANOVA signified that the color parameters, including ΔEW , TP, CR, OP, and ΔE diff, were significantly influenced by zirconia type, sintered time, sintering temperature, and their interactions (p < 0.05), except only the interaction between the type of zirconia and sintered time for ΔE diff (p > 0.05) as presented in [Table 3]. Post hoc Bonferroni multiple comparisons indicated that types of zirconia presented a statistically significant effect on the EW , TP, CR, OP, and ΔE diff (p < 0.05), except for groups of Multilayer at Incisal region (Mu-I)/Multilayer at Middle region (Mu-M)/Multilayer at Cervical region (Mu-C) in EW , Mu-M/Mu-C in TP, Mu-I/Mu-M/Mu-C in CR, Mo/Mu-I, Mu-M/Mu-C in OP, and Mu-I/Mu-C in ΔE diff ([Table 4] and [Fig. 2]). The study indicated that translucency of Mo zirconia was significantly higher than that of Mu zirconia for all regions (p < 0.05). There was comparable translucency of the M and C regions of Mu zirconia (p > 0.05), and both had a significantly higher translucence than the I region (p < 0.05). The study indicated significantly less contrast of Mo than Mu for all regions (p < 0.05), but comparable contrast of the I, M, and C regions of Mu zirconia (p > 0.05). The opalescence was significantly higher for Mu-C and Mu-M than Mu-I and Mo (p < 0.05); however, a comparable opalescence between Mu-I and Mo was indicated (p > 0.05).

Table 2

Mean, standard deviation (SD) of color appearance (EW), translucency parameter (TP), contrast ratio (CR), opalescent parameter (OP), color appearance difference (ΔE diff), grain size distribution (%), and relative cubic (c), tetragonal (t), and monoclinic (m) phase content (wt%) of monochrome (Mo), and multilayer (Mu) 5Y-PSZ at cervical (C), middle (M), and incisal (I) regions upon decreasing (Td), regular (Tr), and increasing (Ti) sintering temperature with regular (Hr), short (Hs), ultrashort (Hu), and extremely short (He) sintering time

Group

EW (mean ± SD)

TP (mean ± SD)

CR (mean ± SD)

OP (mean ± SD)

E diff (mean ± SD)

Grain size distribution

Relative phase

Small

Medium

Large

c

t

m

Mo

Td

He

75.22 ± 1.31

1.25 ± 0.39

0.99 ± 0.01

0.65 ± 0.19

12.11 ± 1.15

90

10

0

46.7

52.2

1.2

Mo

Td

Hu

76.51 ± 0.88

1.06 ± 0.39

1.00 ± 0.01

0.59  ± 0.08

13.14 ± 1.52

91.67

8.33

0

44.5

53.3

1.2

Mo

Td

Hs

70.31 ± 0.50

1.1 ± 0.13

0.98 ± 0.01

0.81 ± 0.16

6.87 ± 0.49

88.89

11.11

0

43

54.7

1.3

Mo

Tr

He

69.65 ± 1.30

1.94 ± 0.38

0.94 ± 0.01

0.92 ± 0.21

6.08 ± 0.63

80.49

19.51

0

47.9

50

2.1

Mo

Tr

Hu

67.79 ± 0.81

2.57 ± 0.13

0.93 ± 0.01

1.58 ± 0.26

4.54 ± 0.74

64.10

33.33

2.56

46.7

50.5

2.9

Mo

Tr

Hs

64.85 ± 0.68

2.88 ± 0.27

0.92 ± 0.01

1.65 ± 0.25

1.67 ± 0.53

58.06

35.48

6.45

55.5

43.1

1.5

Mo

Ti

He

64.70 ± 1.49

3.18 ± 0.50

0.89 ± 0.02

1.28 ± 0.38

1.93 ± 0.85

17.65

64.71

17.65

55.4

42

2.5

Mo

Ti

Hu

63.26 ± 0.48

3.46 ± 0.28

0.89 ± 0.01

1.56 ± 0.22

1.84 ± 0.68

7.14

57.14

35.71

52.1

46.3

1.6

Mo

Ti

Hs

64.17 ± 0.57

3.52 ± 0.51

0.89 ± 0.02

1.16 ± 0.17

0.85 ± 0.48

0

38.46

61.54

54.1

44

1.9

Mo

Tr

Hr

64.28 ± 0.81

3.76 ± 0.36

0.88 ± 0.01

1.77 ± 0.13

0

0

33.33

66.67

58.6

39.5

2

Mu-I

Td

He

75.31 ± 2.43

1.13 ± 0.58

0.98 ± 0.02

0.78 ± 0.31

14.33 ± 2.61

88.46

11.54

0

46.4

52

1.6

Mu-M

Td

He

75.12 ± 3.08

1.26 ± 0.61

0.98 ± 0.02

0.98 ± 0.48

14.75 ± 3.18

86.84

13.16

0

Mu-C

Td

He

75.02 ± 3.05

1.46 ± 0.55

0.97 ± 0.02

1.02 ± 0.31

13.73 ± 2.89

84.09

15.91

0

Mu-I

Td

Hu

74.73 ± 0.90

0.75 ± 0.23

0.99 ± 0.01

0.58 ± 0.16

13.63 ± 1.47

100

0

0

46.5

52

1.5

Mu-M

Td

Hu

74.52 ± 0.84

1.29 ± 0.32

0.98 ± 0.02

1.08 ± 0.16

14.10 ± 1.40

85.71

14.29

0

Mu-C

Td

Hu

74.28 ± 0.82

1.12 ± 0.28

0.99 ± 0.02

0.88 ± 0.18

13.01 ± 1.33

88.89

11.11

0

Mu-I

Td

Hs

68.62 ± 0.54

0.93 ± 0.18

0.98 ± 0.01

0.67 ± 0.09

7.46 ±  0.66

90.91

9.09

0

51.1

48.7

0.3

Mu-M

Td

Hs

68.58 ± 0.64

1.42 ± 0.18

0.96 ± 0.01

0.87 ± 0.17

8.00 ± 0.79

85.37

14.63

0

Mu-C

Td

Hs

68.39 ± 0.52

1.25 ± 0.28

0.97 ± 0.01

0.85 ± 0.17

7.02 ± 0.66

86.67

13.33

0

Mu-I

Tr

He

69.47 ± 0.83

1.83 ± 0.29

0.94 ± 0.01

0.82 ± 0.11

8.26 ± 0.92

82.35

17.65

0

50.5

48.1

1.4

Mu-M

Tr

He

69.21 ± 0.77

2.39 ± 0.33

0.93 ± 0.01

1.20 ± 0.17

8.68 ± 0.84

65.79

31.58

2.63

Mu-C

Tr

He

69.19 ± 0.66

2.16 ± 0.17

0.94 ± 0.01

1.20 ± 0.17

7.82 ± 0.82

78.95

21.05

0

Mu-I

Tr

Hu

66.87 ± 0.90

2.45 ± 0.49

0.93 ± 0.02

1.35 ± 0.21

5.73 ± 1.17

35.29

58.82

5.88

50.1

48.4

1.4

Mu-M

Tr

Hu

66.64 ± 0.89

2.35 ± 0.36

0.94 ± 0.02

1.61 ± 0.38

6.28 ± 1.22

70.27

27.03

2.70

Mu-C

Tr

Hu

66.77 ± 0.73

2.30 ± 0.36

0.95 ± 0.02

1.71 ± 0.36

5.41 ± 1.01

73.53

23.53

2.94

Mu-I

Tr

Hs

64.42 ± 1.16

1.69 ± 0.45

0.96 ± 0.02

0.96 ± 0.15

3.18 ± 1.42

65.38

34.62

0

47.3

50.5

2.1

Mu-M

Tr

Hs

64.28 ± 1.19

2.1 ± 0.54

0.94 ± 0.03

1.26 ± 0.28

3.70 ± 1.37

47.62

52.38

0

Mu-C

Tr

Hs

64.41 ± 1.04

1.94 ± 0.47

0.96 ± 0.03

1.31 ± 0.26

3.05 ± 1.28

71.43

28.57

0

Mu-I

Ti

He

65.76 ± 1.13

2.47 ± 0.44

0.94 ± 0.02

1.69 ± 0.26

4.49 ± 1.47

35.29

58.82

5.88

51.4

46.3

2.2

Mu-M

Ti

He

65.23 ± 0.88

2.68 ± 0.30

0.94 ± 0.02

2.14 ± 0.20

4.57 ± 0.99

57.14

35.71

7.14

Mu-C

Ti

He

65.74 ± 0.74

2.86 ± 0.21

0.94 ± 0.01

2.27 ± 0.22

4.35 ± 0.89

38.46

53.85

7.69

Mu-I

Ti

Hu

62.79 ± 2.33

2.69 ± 0.67

0.92 ± 0.03

1.43 ± 0.31

2.09 ± 1.56

55.56

38.89

5.56

53.5

44.5

2

Mu-M

Ti

Hu

62.57 ± 2.49

3.00 ± 0.66

0.92 ± 0.03

1.73 ± 0.30

2.53 ± 1.61

38.10

42.86

19.05

Mu-C

Ti

Hu

63.03 ± 2.43

2.97 ± 0.66

0.92 ± 0.04

1.81 ± 0.29

2.78 ± 1.42

31.82

54.55

13.64

Mu-I

Ti

Hs

64.34 ± 0.59

2.86 ± 0.27

0.93 ± 0.01

1.94 ± 0.26

3.02 ± 1.01

35.71

57.14

7.14

54.6

43.1

2.3

Mu-M

Ti

Hs

63.66 ± 0.71

3.06 ± 0.22

0.93 ± 0.01

2.37 ± 0.26

2.98 ± 1.15

12.5

62.5

25.00

Mu-C

Ti

Hs

64.26 ± 0.60

3.29 ± 0.25

0.92 ± 0.01

2.50 ± 0.30

2.91 ± 0.97

7.14

57.14

35.71

Mu-I

Tr

Hr

61.34 ± 0.87

2.70 ± 0.25

0.94 ± 0.02

2.23 ± 0.14

0

40.00

53.33

6.67

49.6

48.5

1.9

Mu-M

Tr

Hr

60.71 ± 0.88

2.98 ± 0.28

0.96 ± 0.02

2.67 ± 0.25

0

23.53

52.94

23.53

Mu-C

Tr

Hr

61.42 ± 0.75

3.24 ± 0.33

0.95 ± 0.02

2.93 ± 0.36

0

8.33

58.33

33.33

Zoom Image
Fig. 1 (A) Color appearance, (B) translucency parameter, (C) contrast ratio, and (D) opalescent parameter of monochrome (Mo), and multilayer (Mu) 5Y-PSZ at cervical (C), middle (M), and incisal (I) regions upon decreasing (Td), regular (Tr), and increasing (Ti) sintering temperature with regular (Hr), short (Hs), ultrashort (Hu), and extremely short (He) sintering time.
Table 3

Two-way analysis of variance (ANOVA) of (A) color appearance, (B) translucency parameter, (C) contrast ratio, (D) opalescent parameter, and (E) color appearance difference of monochrome and multilayer 5Y-PSZ upon different sintering temperature and sintering time

A. ANOVA of color appearance of 5Y-PSZ upon different sintering protocols

Source

SS

df

MS

F

p -value

Corrected model

12,131.263

39

311.058

182.391

0.001

Material

117.141

3

39.047

22.896

0.001

Time

2,678.885

3

892.962

523.594

0.001

Temperature

7,485.681

2

3,742.841

2,194.641

0.001

Material × time

85.947

9

9.350

5.600

0.001

Material × temperature

38.096

6

6.349

3.723

0.001

Time × temperature

852.840

4

213.210

125.017

0.001

Material × time × temperature

9.125

12

0.760

0.446

0.001

Corrected total

13,086.313

599

B. ANOVA of translucency parameter of 5Y-PSZ upon different sintering protocols

Corrected model

414.991

39

10.641

68.830

0.001

Material

22.116

3

7.372

47.687

0.001

Time

42.629

3

14.210

91.916

0.001

Temperature

305.027

2

152.514

986.539

0.001

Material × time

5.501

9

0.611

3.954

0.001

Material × temperature

6.552

6

1.092

7.063

0.001

Time × temperature

8.152

4

2.038

13.183

0.001

Material × time × temperature

8.457

12

0.705

4.559

0.001

Corrected total

501.564

599

C. ANOVA of contrast ratio of 5Y-PSZ upon different sintering protocols

Corrected model

0.542

39

0.014

34.315

0.001

Material

0.058

3

0.019

47.505

0.001

Time

0.005

3

0.002

4.513

0.001

Temperature

0.367

2

0.183

452.399

0.001

Material × time

0.037

9

0.004

10.016

0.001

Material × temperature

0.049

6

0.008

20.102

0.001

Time × temperature

0.018

4

0.004

10.915

0.001

Material × time × temperature

0.010

12

0.001

2.057

0.018

Corrected total

0.769

599

D. ANOVA of opalescence parameter of 5Y-PSZ upon different sintering protocols

Corrected model

218.446

39

5.601

87.757

0.001

Material

29.466

3

9.822

153.885

0.001

Time

56.123

3

18.708

293.104

0.001

Temperature

92.315

2

46.158

723.179

0.001

Material × time

9.727

9

1.081

16.934

0.001

Material × temperature

11.060

6

1.843

28.880

0.001

Time × temperature

11.414

4

2.853

44.707

0.001

Material × time × temperature

8.199

12

0.638

10.704

0.001

Corrected total

254.189

599

E. ANOVA of color appearance difference of 5Y-PSZ upon different sintering protocols

Corrected model

9,830.350

35

280.867

159.782

0.001

Material

248.595

3

82.865

47.141

0.001

Time

1,499.543

2

749.771

426.537

0.001

Temperature

7,161.425

2

3,580.713

2,037.030

0.001

Material × time

1.418

6

0.236

0.134

0.992

Material × temperature

22.623

6

3.770

2.145

0.047

Time × temperature

843.601

4

210.900

119.979

0.001

Material × time × temperature

53.145

12

4.425

2.519

0.003

Corrected total

10,716.287

539

Abbreviations:5Y-PSZ, 5 mol% yttria-partially stabilized zirconia; df, degree of freedom; F, F-ratio; MS, mean square; SS, sum of squares.


Table 4

Post hoc Bonferroni multiple comparisons of (A) color appearance, (B) translucency parameter, (C) contrast ratio, (D) opalescent parameter, and (E) color appearance difference of monochrome (Mo) and multilayer (Mu) 5Y-PSZ at cervical (C), middle (M), and incisal (I) regions upon decreasing (Td), regular (Tr), and increasing (Ti) sintering temperature with regular (Hr), short (Hs), ultrashort (Hu), and extremely short (He) sintering time

(A) Post hoc of color appearance as a function of material, sintering time, and sintering temperature

Material

Mo

Mu-I

Mu-M

Mu-C

Time

He

Hu

Hs

Hr

Temperature

Td

Tr

Ti

Mo

1

.001

.001

.001

He

1

.001

.001

.001

Td

1

.001

.001

Mu-I

1

.227

1

Hu

1

.001

.001

Tr

1

.001

Mu-M

1

1

Hs

1

.001

Ti

1

Mu-C

1

Hr

1

(B) Post hoc of translucency parameter as a function of material, sintering time, and sintering temperature

Material

Mo

Mu-I

Mu-M

Mu-C

Time

He

Hu

Hs

Hr

Temperature

Td

Tr

Ti

Mo

1

.001

.001

.001

He

1

.031

.020

.001

Td

1

.001

.001

Mu-I

1

.001

.001

Hu

1

1

.001

Tr

1

.001

Mu-M

1

1

Hs

1

.001

Ti

1

Mu-C

1

Hr

1

(C) Post hoc of contrast ratio as a function of material, sintering time, and sintering temperature

Material

Mo

Mu-I

Mu-M

Mu-C

Time

He

Hu

Hs

Hr

Temperature

Td

Tr

Ti

Mo

1

.001

.001

.001

He

1

.660

.016

.001

Td

1

.001

.001

Mu-I

1

1

1

Hu

1

.943

.001

Tr

1

.001

Mu-M

1

1

Hs

1

.006

Ti

1

Mu-C

1

Hr

1

(D) Post hoc of opalescence parameter as a function of material, sintering time, and sintering temperature

Material

Mo

Mu-I

Mu-M

Mu-C

Time

He

Hu

Hs

Hr

Temperature

Td

Tr

Ti

Mo

1

.490

.001

.001

He

1

.018

.001

.001

Td

1

.001

.001

Mu-I

1

.001

.001

Hu

1

.973

.001

Tr

1

.001

Mu-M

1

.299

Hs

1

.001

Ti

1

Mu-C

1

Hr

1

(E) Post hoc of color appearance difference as a function of material, sintering time, and sintering temperature

Material

Mo

Mu-I

Mu-M

Mu-C

Time

He

Hu

Hs

Temperature

Td

Tr

Ti

Mo

1

.001

.001

.001

He

1

.027

.001

Td

1

.001

.001

Mu-I

1

.024

.196

Hu

1

.001

Tr

1

.001

Mu-M

1

.001

Hs

1

Ti

1

Mu-C

1

Zoom Image
Fig. 2 (A) Color appearance, (B) translucency parameter, (C) contrast ratio, and (D) opalescent parameter upon the effect of sintering temperature (decreasing [Td], regular [Tr], and increasing [Ti]), sintering time (regular [Hr], short [Hs], ultrashort [Hu], and extremely short [He]), and different type of 5Y-PSZ (monochrome [Mo], and multilayer [Mu] 5Y-PSZ at cervical [C], middle [M], and incisal [I] regions).

Post hoc Bonferroni multiple comparisons indicated that varying sintering time had a significant effect on EW , TP, CR, OP, and ΔE diff (p < 0.05), except for groups of He/Hu and Hu/Hs in CR and Hu/Hs in OP ([Table 4] and [Fig. 2]). Sintering zirconia with a shorten sintered time caused significantly less translucency than sintering at a Hr (p < 0.05) for both Mo and Mu 5Y-PSZ. Significantly increasing contrast was indicated upon reducing sintering time compared to Hr (p < 0.05). However, there was comparable contrast between Hs and Hu (p > 0.05) and between Hu and He (p > 0.05). Significantly decreasing in opalescence was indicated upon reducing sintering time compared to Hr (p < 0.05); however, comparable contrast between Hs and Hu was indicated (p > 0.05).

Altering the sintering temperature had a significant influence on the EW , TP, CR, OP, and ΔE diff of color parameters (p < 0.05; [Table 4] and [Fig. 2]). The study revealed that the process of sintering 5Y-PSZ at Ti produced a significantly greater translucency and more opalescence, but less contrast and color appearance than sintering at Tr (p < 0.05) for both Mo and Mu zirconia. In contrast, sintering 5Y-PSZ at Td produced significant reduction in translucency and less opalescence, but higher contrast and color appearance than sintering at Tr (p < 0.05) for both Mo and Mu zirconia.

Furthermore, the study indicated that the color appearance of zirconia revealed a significant impact from varying sintering temperature and sintering time for both Mo and Mu zirconia (p < 0.05). The color appearance difference (ΔE diff) of zirconia upon varying sintering temperature and time compared to regular sintered temperature and time indicated a significant difference among groups (p < 0.05; [Tables 3] and [4] and [Fig. 3A]). The study indicated that sintering 5Y-PSZ at Ti resulted in a significantly less color difference than sintering at Tr (p < 0.05), while sintering 5Y-PSZ at Td produced a significantly higher color difference than sintering at Tr (p < 0.05) for both Mo and Mu zirconia. The study indicated that sintering 5Y-PSZ at short sintering time (either He, Hu, or Hs) resulted in a significantly higher color difference than sintering at Hr (p < 0.05) for both Mo and Mu zirconia. Sintering Mo at Ti, sintered at Hs, Hu, or He, revealed ΔE diff under the perception threshold (PT). Sintering Mo at Tr with Hs also revealed ΔE diff under the perception. However, sintering Mo at Tr with Hu revealed ΔE diff under the acceptable threshold (AT). However, sintering Mo at Td, sintered at Hs, Hu, or He, and sintering Mo at Tr with He revealed ΔE diff above the AT ([Fig. 3A]). Sintering Mu at Ti, sintered at Hs, or Hu revealed ΔE diff under the PT, but sintering at Ti with He revealed ΔE diff under the AT. Sintering Mu at Tr with HS revealed ΔE diff under the AT. On the contrary, sintering Mo at Td, sintered at Hs, Hu, or He, as well as sintering Mo at Tr with Hu or He, revealed ΔE diff above the AT ([Fig. 3A]). The study indicated sintering Mo at Tr, reducing the sintered time to Hs or Hu, can be performed and still obtain clinically acceptable color appearance. While sintering Mu at Tr, reducing sintered the time to Hs, can be performed and still obtain a clinically acceptable color appearance. The study also indicated that sintering Mo or Mu at Td in conjunction with reducing sintering time to Hs, Hu, or He, as well as sintering at Tr with He, resulted in a clinically unacceptable appearance. The study suggested that the sintering process by reducing the sintering time of Hs, Hu or He could be securely performed with a Ti to ensure a clinically acceptable color appearance for both Mo and Mu 5Y-PSZ.

Zoom Image
Fig. 3 (A) Color appearance difference, (B) grain distribution, (C) and relative phase content (t, m, and c phase) of monochrome (Mo) and (D) multilayer (Mu) 5Y-PSZ at cervical (C), middle (M), and incisal (I) region upon decreasing (Td), regular (Tr), and increasing (Ti) sintering temperature with regular (Hr), short (Hs), ultrashort (Hu), and extremely short (He) sintering time.

The SEM micrographs of Mo and Mu 5Y-PSZ indicated the different porosity for all groups and appeared in [Fig. 4] at ×30K magnification. The microscopic observations denoted the tiniest grain was approximately 0.3 µm and the biggest grain was nearly 2.1 µm. The grain size was classified into three categories: large (1.5–2.1 µm), medium (0.91–1.5 µm), and small (0.3–0.9 µm). The different percentages of grain size distribution were denoted among groups ([Table 2] and [Fig. 3B]). The Mo 5Y-PSZ that was sintered at Tr with Hr mainly comprised large grains and minimal amount of medium grains. The Mu 5Y-PSZ that was sintered at Tr with Hr principally comprised medium grains and less amount of large grains. The alterations in sintered parameters led to the different composition of grain sizes ([Fig. 3B] and [Fig. 4]). The SEM micrographs denoted the enlargement in grain size and grain growth upon raising the sintering temperature. Thus, there is a correlation between the reduction in grain size and the decreasing sintering temperature. Sintering at Ti resulted in a greater grain size than sintering at Tr or Td. A decrease in grain size was observed when there was sintering at a shortened sintering time. On the other hand, prolonged sintering time exhibited a significant amount of greater grain.

Zoom Image
Fig. 4 Scanning electron microscope photomicrographs of the crystalline structure indicated grain size and grain distribution at ×30K magnification of (A–J) monochrome (Mo) and (K–T) multilayer (Mu) 5Y-PSZ upon (A–C, K–M) decreasing (Td), (D–G, N–Q) regular (Tr), and (H–J, R–T) increasing (Ti) sintering temperature with (G, Q) regular (Hr), (C, F, J, M, P, T) short (Hs), (B, E, I, L, O, S) ultrashort (Hu), and (A, D, H, K, N, R) extremely short (He) sintering time.

The XRD showed the peak position equivalent with the c, t, and m phases for ZrO2. The intensities in weight percentage (wt%) differed according to zirconia type, sintering temperature, and time. However, all groups indicated the major crystalline structure of c and t phases with a minor amount of m phase ([Table 2] and [Fig. 3C, D]). The peak intensity indicated the amount of crystalline structure. The principal peak for t phase was discovered at 2θ of 30.28 degrees that correlated with the 101-crystal configuration. The supplementary peaks for the t phase were observed at the 2θ of 35.271 and 52.28 degrees that correlated with the 2- and 110-crystal configurations. The utmost intensity of peak for c-phases was located at 2θ of 30.28 degrees correlated with the 111-crystalline plane, whereas the others were located at 2θ of 35.29 and 52.31 degrees. The supreme peak intensity for the m phase was discovered at 2θ of 28.48 degrees correlated with the 111-crystal configuration, whereas the minor intense peaks for the m phase were addressed at 2θ of 34.75 and 52.31 degrees that correlated with the 111- and 120-crystal configuration.


#

Discussion

This experiment revealed that there are statistically significant alterations of color parameters for both Mo and Mu monolithic zirconia amid changes in sintered time and temperature together with their interactions. Thus, the null hypothesis was rejected for zirconia type, altering sintering time and temperature. Shortening time in the process of ceramic sintering is the preferred criterion for clinicians to consider suitable ceramic sintering process for their restorative reconstruction. The study indicated that upon sintering at Tr, the Mo 5Y-PSZ could be sintered with either Hs or Hu sintered time, while the Mu 5Y-PSZ could be sintered with Hs sintered time, and the resulting color appearance was considered clinically acceptable. Furthermore, upon sintering at Tr with Hs, the color appearance for both Mo and Mu 5Y-PSZ, except for the M region, was below the PT and thus considered a clinically indifferent color appearance. The study indicated that once the sintering process was selected at Tr, shortened sintered time to He for Mo 5Y-PSZ and shortened sintered time to Hu or He for Mu 5Y-PSZ should not be performed, since these led to clinically unacceptable color appearances. The study indicated that decreasing the sintering temperature directed to clinically unacceptable color appearance for Hs, Hu, and He sintered time for both Mo and Mu 5Y-PSZ. This suggested that sintering of either Mo or Mu 5YTZP was not recommended at decreasing sintering temperature to optimize color appearance. Upon sintering at Ti, the Mo 5Y-PSZ could be sintered with either Hs, Hu, or He sintered time, while the Mu 5Y-PSZ could be sintered with either Hs or Hu sintered time, and appeared clinically indifferent. However, the Mu 5Y-PSZ could be sintered at Ti with He sintered time, and still have a clinically acceptable color appearance.

The greater TP value signified the superior translucence material. The current experiment exhibited significantly different TP in each group of materials. The TP value for Mo was the highest, followed by the TP values, in the given order, for Mu-C, Mu-M, and Mu-I. Conversely, Mu-I showed the highest CR value, which was followed, in the descending order, by Mu-M, Mu-C, and Mo. The study indicated that Mo 5Y-PSZ presented more translucence than Mu 5Y-PSZ. It is probably due to the auxiliary pigments incorporated in Mu zirconia producing multiple colors. The pigment particle might create a scattering effect of light and cause decreasing translucence of Mu 5Y-PSZ. Mu 5Y-PSZ exhibited a significant difference in translucency between layers including the difference between the Mu-I and Mu-M regions and between the Mu-I and Mu-C regions. Nevertheless, no significant difference between the Mu-M and Mu-C regions was indicated. The difference in translucency between layers of Mu zirconia might be due to numerous inconsistencies of pigment particles. Even though the data fact sheet from the manufacturer labeled was similar in the major compositions for both Mo and Mu, the study found that the different compositions between layers of Mu zirconia were the colorant additives as indicated by the EDS analysis ([Table 1]), which probably caused differences in translucence among layers.[6] [30] However, no current data indicated the transition of elements owing to varied sintering parameters. The slight difference in composition of Mo 5Y-PSZ upon different sintering protocols probably comes from the dispersion of elements on different fields of EDS and should be further investigated.

This study indicated that modifying the sintering time and temperature disturbed the translucency of 5Y-PSZ. Increasing the sintering temperature resulted in a significant increase in TP, but significantly reduced CR of Mo and Mu 5Y-PSZ. On the contrary, decreasing the sintering temperature resulted in a significantly reduced TP, but significantly increased CR of Mo and Mu 5Y-PSZ. The finding of the present study are supported by other studies that found that sintering zirconia above 1500°C resulted in enlarged grain size and increased translusence.[26] [27] The translucency of 5Y-PSZ is affected not only by altering the sintering temperatures but also by varying the sintering times. Shortening the sintering time notably reduced the translucence of Mo and Mu 5Y-PSZ, as indicated by decreasing in TP upon shortened sintering time. Increasing the sintering temperature or extending the sintering time may shrink the pore size and boost condensed zirconia, which promotes better transmission and diminishes the scattering of light, thus exhibiting high translucency.[12] This phenomenon is perhaps related to an isotropic configuration of the crystalline structure, which promotes better transmission and reduces light refraction. The SEM photomicrographs presented with grain growth of zirconia when the sintering temperature and time were increased. Hence, a reduction in pore size in combination with compression of crystal structure was expected to expedite the homogeneousness of the zirconia structure. The number of pores also reduced as the adjacent grains coalesced and formed a larger grain, consequently reducing grain boundaries and lessening scattering of light at the boundaries, thus enhancing translucency. Once the sinter temperature was lowered, there was insufficient energy for diffusion of particles, thus inhibiting grain compaction. The study suggested sintering the zirconia at an increasing sintering temperature to provide a better translucency as well as appropriate strength.[13] [31] On the other hand, decreasing the sintering temperature or time resulted in porosity in the microstructure that involves the translucency of zirconia. Inadequate growth of grain for crystalline structure, usually presented with several fine grains, subsequently indicated numerous grain boundaries, induced more scattering on boundaries, and decreased light passing through the grain, thus undoubtedly reducing translucence of 5Y-PSZ, as witnessed in the groups of the shortened sintering time. The study was endorsed by others that reported tinier grains as inadequate grain growth caused a lessened translucence of zirconia.[4] [18] [22] The results of the study support the notion that enhancing the translucence of zirconia requires amplification of grain. The microstructure analysis using XRD indicated that the crystal structure of 5Y-PSZ comprised mainly c and t phases with minor amounts of m phase in every group. However, the intensity of the c phase may be slightly different among the brands of 5Y-PSZ. This study indicated that varying the sintering parameters influenced the phase concentration. Elevating the sintering temperature and sintered time likely elevated the c phase. Moreover, increasing the sintering temperature possibly activates stress inside the zirconia microstructure and accordingly initiates a t to m phase transformation as supported by other studies.[18] [31] An increase in the m phase upon increasing the sintered temperature possibly engendered a higher scattering effect because the difference in refractive index of the majority of the c and t phases and the tiny of m phase. Likewise, extending the sintering time probably generates better consistency of the crystal configuration, which results in superior light transmission. This study strongly confirmed that rising sintering temperature and time resulted in increasing translucency of 5Y-PSZ. Accordingly, increasing the sintering temperature is recommended as it enhances the flexural strength of 5Y-PSZ as supported by other studies.[4] [12] [30]

Opalescence is also an interesting parameter. The restorative material should possess an OP close to that of humans to resemble the appearance of a human tooth. In this study, the OPs for Mo and Mu 5Y-PSZ were 0.59 to 2.93, which was less than that of the human enamel (19.8–27.6).[21] There was a significant difference in the OP among the layers of Mu 5Y-PSZ. The OP trended to increase when the sintering time and temperature were increased. Zirconium oxide and yttrium oxide in the composition of ceramic are affected by the OP. There were reports that the opalescence of ceramics increases with an increase in concentration of a particular oxide, for example, ZrO2, Y2O3, SnO2, and V2O5.[2] Mu-C exhibited the highest OP, followed by Mu-M, Mu-I, and Mo. This is probably related to the coloring pigments, which affected the path of light and resulted in different levels of opalescence.


#

Conclusion

The findings of the study can be summarized as follows. Altering the sintering parameters significantly affects the color parameters of both Mo and Mu monolithic 5Y-PSZ. Adjustment of sintering parameters to achieve good color characteristics of zirconia with appropriate processing time for chairside restorative treatment is feasible. Decreasing the sintering time to Hs, Hu, or He for Mo 5Y-PSZ to Hs or Hu for Mu 5Y-PSZ is feasible but the sintering temperature must be increased to achieve the most favorable color appearance, translucence, contrast, and opalescence with a clinically indifferent color appearance. Nevertheless, decreasing the sintering time to He for Mo 5Y-PSZ is possible with the need to compensate for that with increasing the sintering temperature to achieve favorable color parameters with a clinically acceptable color appearance. However, decreasing the sintering temperature for either Mo or Mu 5Y-PSZ is not recommended for sintering at HS, Hu, or He sintering time, as it results in unfavorable color parameters with clinically unacceptable color appearance. Decreasing the sintering temperature and time causes a reduction in grain size, t to m conversion, and ultimately poorer translucence and less opal. This investigation supports the proposition that to achieve better translucence and opal of 5Y-PSZ, the sintering temperature must be increased when the sintering time is shortened. Decreasing the sintering temperature of 5Y-PSZ is not recommended as leads to unfavorable color characteristics with a clinically unacceptable color appearance. Decreasing the sintering time of 5Y-PSZ is possible, but the sintering temperature must be increased to achieve the most promising color parameters with a clinically indifferent color alteration. Hence, to achieve the most auspicious optical characteristics, increasing the sintering temperature is recommended in case the sintering time is shortened to facilitate a chair-side reconstruction with either Mo or Mu 5Y-PSZ.


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Conflict of Interest

None declared.

Acknowledgment

The authors would like to acknowledge the Faculty of Dentistry, Khon Kean University, Ministry of Higher Education, Science, Research and Innovation, Royal Thai Government for the grant supporting this study (grant number RTG02062563).

  • References

  • 1 Bona AD, Pecho OE, Alessandretti R. Zirconia as a dental biomaterial. Materials (Basel) 2015; 8 (08) 4978-4991
  • 2 Shiraishi T, Wood DJ, Shinozaki N, van Noort R. Optical properties of base dentin ceramics for all-ceramic restorations. Dent Mater 2011; 27 (02) 165-172
  • 3 Zhang F, Inokoshi M, Batuk M. et al. Strength, toughness and aging stability of highly-translucent Y-TZP ceramics for dental restorations. Dent Mater 2016; 32 (12) e327-e337
  • 4 Juntavee N, Uasuwan P. Flexural strength of different monolithic computer-assisted design and computer-assisted manufacturing ceramic materials upon different thermal tempering processes. Eur J Dent 2020; 14 (04) 566-574
  • 5 Torayara H, Yoshimura M, Somiya S. Quantitative analysis of monoclinic-stabilized cubic ZrO2 systems by X-ray diffraction. J Am Ceram Soc 1984; 67 (09) C-183-C-184
  • 6 Kolakarnprasert N, Kaizer MR, Kim DK, Zhang Y. New multi-layered zirconias: Composition, microstructure and translucency. Dent Mater 2019; 35 (05) 797-806
  • 7 Zhang Y. Making yttria-stabilized tetragonal zirconia translucent. Dent Mater 2014; 30 (10) 1195-1203
  • 8 Abdulmajeed AA, Lim KG, Närhi TO, Cooper LF. Complete-arch implant-supported monolithic zirconia fixed dental prostheses: a systematic review. J Prosthet Dent 2016; 115 (06) 672-677.e1
  • 9 Sailer I, Holderegger C, Jung RE. et al. Clinical study of the color stability of veneering ceramics for zirconia frameworks. Int J Prosthodont 2007; 20 (03) 263-269
  • 10 Baroudi K, Ibraheem SN. Assessment of chair-side computer-aided design and computer-aided manufacturing restorations: a review of the literature. J Int Oral Health 2015; 7 (04) 96-104
  • 11 Čokić SM, Cóndor M, Vleugels J. et al. Mechanical properties-translucency-microstructure relationships in commercial monolayer and multilayer monolithic zirconia ceramics. Dent Mater 2022; 38 (05) 797-810
  • 12 Ebeid K, Wille S, Hamdy A, Salah T, El-Etreby A, Kern M. Effect of changes in sintering parameters on monolithic translucent zirconia. Dent Mater 2014; 30 (12) e419-e424
  • 13 Stawarczyk B, Özcan M, Hallmann L, Ender A, Mehl A, Hämmerlet CH. The effect of zirconia sintering temperature on flexural strength, grain size, and contrast ratio. Clin Oral Investig 2013; 17 (01) 269-274
  • 14 Sulaiman TA, Abdulmajeed AA, Donovan TE, Vallittu PK, Närhi TO, Lassila LV. The effect of staining and vacuum sintering on optical and mechanical properties of partially and fully stabilized monolithic zirconia. Dent Mater J 2015; 34 (05) 605-610
  • 15 Della Bona A, Nogueira AD, Pecho OE. Optical properties of CAD-CAM ceramic systems. J Dent 2014; 42 (09) 1202-1209
  • 16 Stawarczyk B, Keul C, Eichberger M, Figge D, Edelhoff D, Lümkemann N. Three generations of zirconia: from veneered to monolithic. Part I. Quintessence Int 2017; 48 (05) 369-380
  • 17 Elsaka SE. Optical and mechanical properties of newly developed monolithic multilayer zirconia. J Prosthodont 2019; 28 (01) e279-e284
  • 18 Juntavee N, Attashu S. Effect of sintering process on color parameters of nano-sized yttria partially stabilized tetragonal monolithic zirconia. J Clin Exp Dent 2018; 10 (08) e794-e804
  • 19 Alghazali N, Burnside G, Moallem M, Smith P, Preston A, Jarad FD. Assessment of perceptibility and acceptability of color difference of denture teeth. J Dent 2012; 40 (Suppl. 01) e10-e17
  • 20 Alves MF, Abreu LG, Klippel GG, Santos C, Strecker K. Mechanical properties and translucency of a multi-layered zirconia with color gradient for dental applications. Ceram Int 2021; 47 (01) 301-309
  • 21 Lee YK, Yu B. Measurement of opalescence of tooth enamel. J Dent 2007; 35 (08) 690-694
  • 22 Juntavee N, Uasuwan P. Influence of thermal tempering processes on color characteristics of different monolithic computer-assisted design and computer-assisted manufacturing ceramic materials. J Clin Exp Dent 2019; 11 (07) e614-e624
  • 23 Tuncel I, Eroglu E, Sari T, Usumez A. The effect of coloring liquids on the translucency of zirconia framework. J Adv Prosthodont 2013; 5 (04) 448-451
  • 24 Sen N, Sermet IB, Cinar S. Effect of coloring and sintering on the translucency and biaxial strength of monolithic zirconia. J Prosthet Dent 2018; 119 (02) 308.e1-308.e7
  • 25 Yu N-K, Park M-G. Effect of different coloring liquids on the flexural strength of multilayered zirconia. J Adv Prosthodont 2019; 11 (04) 209-214
  • 26 Jansen JU, Lümkemann N, Letz I, Pfefferle R, Sener B, Stawarczyk B. Impact of high-speed sintering on translucency, phase content, grain sizes, and flexural strength of 3Y-TZP and 4Y-TZP zirconia materials. J Prosthet Dent 2019; 122 (04) 396-403
  • 27 Jerman E, Wiedenmann F, Eichberger M, Reichert A, Stawarczyk B. Effect of high-speed sintering on the flexural strength of hydrothermal and thermo-mechanically aged zirconia materials. Dent Mater 2020; 36 (09) 1144-1150
  • 28 Stevens CD, Renné WG, Vág J. Translucency of chairside monolithic zirconias using different sintering ovens: an in vitro investigation. J Dent 2024; 142: 104839
  • 29 Commision Internationale de'l Eclairage. Colorimeter. 2nd ed.. CIE Publication no. 15.2. Paris: Central Bureau of the CIE; 1986
  • 30 Uasuwan P, Juntavee N, Juntavee A. Optical characteristics of monochrome and multilayer fully stabilized zirconia upon sintered cooling speed. Eur J Dent 2024; 18 (01) 196-207
  • 31 Juntavee N, Juntavee A, Jaralpong C. Flexural strength of two multilayered and monochromatic high yttria containing zirconia materials following different sintering parameters. Eur J Dent 2024; 18 (02) 551-562

Address for correspondence

Niwut Juntavee, DDS (Hons), CAGS, MSD, DScD
Department of Prosthodontics, Faculty of Dentistry, Khon Kaen University
Khon Kaen 40002
Thailand   

Publikationsverlauf

Artikel online veröffentlicht:
28. Juni 2024

© 2024. The Author(s). This is an open access article published by Thieme under the terms of the Creative Commons Attribution License, permitting unrestricted use, distribution, and reproduction so long as the original work is properly cited. (https://creativecommons.org/licenses/by/4.0/)

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  • References

  • 1 Bona AD, Pecho OE, Alessandretti R. Zirconia as a dental biomaterial. Materials (Basel) 2015; 8 (08) 4978-4991
  • 2 Shiraishi T, Wood DJ, Shinozaki N, van Noort R. Optical properties of base dentin ceramics for all-ceramic restorations. Dent Mater 2011; 27 (02) 165-172
  • 3 Zhang F, Inokoshi M, Batuk M. et al. Strength, toughness and aging stability of highly-translucent Y-TZP ceramics for dental restorations. Dent Mater 2016; 32 (12) e327-e337
  • 4 Juntavee N, Uasuwan P. Flexural strength of different monolithic computer-assisted design and computer-assisted manufacturing ceramic materials upon different thermal tempering processes. Eur J Dent 2020; 14 (04) 566-574
  • 5 Torayara H, Yoshimura M, Somiya S. Quantitative analysis of monoclinic-stabilized cubic ZrO2 systems by X-ray diffraction. J Am Ceram Soc 1984; 67 (09) C-183-C-184
  • 6 Kolakarnprasert N, Kaizer MR, Kim DK, Zhang Y. New multi-layered zirconias: Composition, microstructure and translucency. Dent Mater 2019; 35 (05) 797-806
  • 7 Zhang Y. Making yttria-stabilized tetragonal zirconia translucent. Dent Mater 2014; 30 (10) 1195-1203
  • 8 Abdulmajeed AA, Lim KG, Närhi TO, Cooper LF. Complete-arch implant-supported monolithic zirconia fixed dental prostheses: a systematic review. J Prosthet Dent 2016; 115 (06) 672-677.e1
  • 9 Sailer I, Holderegger C, Jung RE. et al. Clinical study of the color stability of veneering ceramics for zirconia frameworks. Int J Prosthodont 2007; 20 (03) 263-269
  • 10 Baroudi K, Ibraheem SN. Assessment of chair-side computer-aided design and computer-aided manufacturing restorations: a review of the literature. J Int Oral Health 2015; 7 (04) 96-104
  • 11 Čokić SM, Cóndor M, Vleugels J. et al. Mechanical properties-translucency-microstructure relationships in commercial monolayer and multilayer monolithic zirconia ceramics. Dent Mater 2022; 38 (05) 797-810
  • 12 Ebeid K, Wille S, Hamdy A, Salah T, El-Etreby A, Kern M. Effect of changes in sintering parameters on monolithic translucent zirconia. Dent Mater 2014; 30 (12) e419-e424
  • 13 Stawarczyk B, Özcan M, Hallmann L, Ender A, Mehl A, Hämmerlet CH. The effect of zirconia sintering temperature on flexural strength, grain size, and contrast ratio. Clin Oral Investig 2013; 17 (01) 269-274
  • 14 Sulaiman TA, Abdulmajeed AA, Donovan TE, Vallittu PK, Närhi TO, Lassila LV. The effect of staining and vacuum sintering on optical and mechanical properties of partially and fully stabilized monolithic zirconia. Dent Mater J 2015; 34 (05) 605-610
  • 15 Della Bona A, Nogueira AD, Pecho OE. Optical properties of CAD-CAM ceramic systems. J Dent 2014; 42 (09) 1202-1209
  • 16 Stawarczyk B, Keul C, Eichberger M, Figge D, Edelhoff D, Lümkemann N. Three generations of zirconia: from veneered to monolithic. Part I. Quintessence Int 2017; 48 (05) 369-380
  • 17 Elsaka SE. Optical and mechanical properties of newly developed monolithic multilayer zirconia. J Prosthodont 2019; 28 (01) e279-e284
  • 18 Juntavee N, Attashu S. Effect of sintering process on color parameters of nano-sized yttria partially stabilized tetragonal monolithic zirconia. J Clin Exp Dent 2018; 10 (08) e794-e804
  • 19 Alghazali N, Burnside G, Moallem M, Smith P, Preston A, Jarad FD. Assessment of perceptibility and acceptability of color difference of denture teeth. J Dent 2012; 40 (Suppl. 01) e10-e17
  • 20 Alves MF, Abreu LG, Klippel GG, Santos C, Strecker K. Mechanical properties and translucency of a multi-layered zirconia with color gradient for dental applications. Ceram Int 2021; 47 (01) 301-309
  • 21 Lee YK, Yu B. Measurement of opalescence of tooth enamel. J Dent 2007; 35 (08) 690-694
  • 22 Juntavee N, Uasuwan P. Influence of thermal tempering processes on color characteristics of different monolithic computer-assisted design and computer-assisted manufacturing ceramic materials. J Clin Exp Dent 2019; 11 (07) e614-e624
  • 23 Tuncel I, Eroglu E, Sari T, Usumez A. The effect of coloring liquids on the translucency of zirconia framework. J Adv Prosthodont 2013; 5 (04) 448-451
  • 24 Sen N, Sermet IB, Cinar S. Effect of coloring and sintering on the translucency and biaxial strength of monolithic zirconia. J Prosthet Dent 2018; 119 (02) 308.e1-308.e7
  • 25 Yu N-K, Park M-G. Effect of different coloring liquids on the flexural strength of multilayered zirconia. J Adv Prosthodont 2019; 11 (04) 209-214
  • 26 Jansen JU, Lümkemann N, Letz I, Pfefferle R, Sener B, Stawarczyk B. Impact of high-speed sintering on translucency, phase content, grain sizes, and flexural strength of 3Y-TZP and 4Y-TZP zirconia materials. J Prosthet Dent 2019; 122 (04) 396-403
  • 27 Jerman E, Wiedenmann F, Eichberger M, Reichert A, Stawarczyk B. Effect of high-speed sintering on the flexural strength of hydrothermal and thermo-mechanically aged zirconia materials. Dent Mater 2020; 36 (09) 1144-1150
  • 28 Stevens CD, Renné WG, Vág J. Translucency of chairside monolithic zirconias using different sintering ovens: an in vitro investigation. J Dent 2024; 142: 104839
  • 29 Commision Internationale de'l Eclairage. Colorimeter. 2nd ed.. CIE Publication no. 15.2. Paris: Central Bureau of the CIE; 1986
  • 30 Uasuwan P, Juntavee N, Juntavee A. Optical characteristics of monochrome and multilayer fully stabilized zirconia upon sintered cooling speed. Eur J Dent 2024; 18 (01) 196-207
  • 31 Juntavee N, Juntavee A, Jaralpong C. Flexural strength of two multilayered and monochromatic high yttria containing zirconia materials following different sintering parameters. Eur J Dent 2024; 18 (02) 551-562

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Fig. 1 (A) Color appearance, (B) translucency parameter, (C) contrast ratio, and (D) opalescent parameter of monochrome (Mo), and multilayer (Mu) 5Y-PSZ at cervical (C), middle (M), and incisal (I) regions upon decreasing (Td), regular (Tr), and increasing (Ti) sintering temperature with regular (Hr), short (Hs), ultrashort (Hu), and extremely short (He) sintering time.
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Fig. 2 (A) Color appearance, (B) translucency parameter, (C) contrast ratio, and (D) opalescent parameter upon the effect of sintering temperature (decreasing [Td], regular [Tr], and increasing [Ti]), sintering time (regular [Hr], short [Hs], ultrashort [Hu], and extremely short [He]), and different type of 5Y-PSZ (monochrome [Mo], and multilayer [Mu] 5Y-PSZ at cervical [C], middle [M], and incisal [I] regions).
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Fig. 3 (A) Color appearance difference, (B) grain distribution, (C) and relative phase content (t, m, and c phase) of monochrome (Mo) and (D) multilayer (Mu) 5Y-PSZ at cervical (C), middle (M), and incisal (I) region upon decreasing (Td), regular (Tr), and increasing (Ti) sintering temperature with regular (Hr), short (Hs), ultrashort (Hu), and extremely short (He) sintering time.
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Fig. 4 Scanning electron microscope photomicrographs of the crystalline structure indicated grain size and grain distribution at ×30K magnification of (A–J) monochrome (Mo) and (K–T) multilayer (Mu) 5Y-PSZ upon (A–C, K–M) decreasing (Td), (D–G, N–Q) regular (Tr), and (H–J, R–T) increasing (Ti) sintering temperature with (G, Q) regular (Hr), (C, F, J, M, P, T) short (Hs), (B, E, I, L, O, S) ultrashort (Hu), and (A, D, H, K, N, R) extremely short (He) sintering time.