Abstract
Objectives This study aimed to assess the influence of two key design parameters on the torsional
resistance of endodontic rotary files: the ratio of the equivalent radius (re
) to the polar moment of inertia (J), or re
/J ratio, and the percentage of the inner core area. Understanding these factors can
guide the development of files with improved performance during root canal procedures.
Materials and Methods Finite element analysis was employed to simulate the behavior of rotary files under
torsional loading conditions. This method allowed for the investigation of maximum
shear stress across various cross-sections (D4–D16) of the files. The relationship between the re
/J ratio and the maximum shear stress was also evaluated. To assess the impact of cross-sectional
design modifications on stress distribution, the study analyzed files with progressively
changing configurations.
Results Regions situated outside the inner core circle experienced lower shear stress compared
with a circular shaft. Furthermore, a strong linear correlation was observed between
the maximum shear stress experienced by the file, the applied torque during operation,
and the re
/J ratio. Significantly, the study established a connection between the percentage of
the inner core area and the torsional resistance of the file. Files with a larger
inner core area exhibited a lower coefficient (C) within a newly derived torsional formula. This lower C value directly translated to a reduction in the maximum shear stress experienced
by the file. In essence, files with a higher percentage of inner core area demonstrated
enhanced torsional resistance, allowing them to withstand higher torsional loads encountered
during root canal procedures.
Conclusion This study identified the re
/J ratio and the percentage of inner core area as the most critical design factors influencing
the torsional resistance of rotary files. Files with a lower re
/J ratio and a larger inner core area experienced lower shear stress, resulting in enhanced
torsional resistance and potentially reducing the risk of torsional fracture during
use. These findings offer valuable insights for both clinicians selecting rotary files
and manufacturers designing future iterations, ultimately contributing to improved
safety and efficacy during root canal treatments.
Keywords
torsional resistance - shear stress - endodontic - rotary file - cross-sectional design
- finite element analysis
